HYUNDAI ELANTRA BODY REPAIR MANUAL

HYUNDAI ELANTRA BODY REPAIR MANUAL

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CONTENTS

GENERAL INFORMATION

GENERAL GUIDE LINES AND PRECAUTIONS ……………………. GI-2

SRS AIR-BAG ……………………………………. GI-3

ELECTRONIC PARTS …………………………………… GI-4

CORROSION PROTECTION AND SEALING ………………. GI-4

SIDE BODY PANELS……… ………………….. GI-4

WELDING .. … …………………. GI-5

BODY CONSTRUCTION FRONT & REAR BODY . …………………BC-2

SIDE BODY ………………………………BC-3

BODY DIMENSIONS GENERAL ………………………………BD-2

MEASUREMENT METHOD ……………………………..BD-2

FRONT BODY……………..BD-4

SIDE BODY …………………….BD-6

INTERIOR A………………………..BD-8 I

NTERIOR B………………………. BD-11

REAR BODY ………………………….. BD-13

UNDER BODY (PROJECTED DIMENSIONS) ………. BD-15

UNDER BODY (ACTUAL-MEASUREMENT DIMESIONS) ….. BD-18

BODY PANEL REPAIR PROCEDURE FENDER APRON PANEL ASSEMBLY……………………BP-2

FRONT SIDE MEMBER(PARTIAL) ……………BP-7

FRONT PILLAR ………………. BP-11

SIDE SILL (PARTIAL)………. BP-19

CENTER PILLAR …………… BP-22

QUARTER PANEL ………… BP-31

BACK COMPLETE PANEL ASSEMBLY AND REAR FLOOR SIDE MEMBER .. BP-36

BODY SEALING LOCATION FLOOR………………………BS-2

UPPER AND SIDE BODY …………BS-5

UNDER BODY………………..BS-8

HOOD ………………………..BS-9

TRUNK LID ……………… BS-10

CORROSION PROTECTION ZINC-PHOSPHATE COAT & CATIONIC ELECTRODEPOSITION PRIMER … CP-2 ANTIVIBRATION PADS-LOCATION & SECTION ………………… CP-3

ATTACHMENT OF ANTIVIBRATION PADS …………………….. CP-6

UNDER BODY COAT ……………………………………. CP-7

SIDE BODY ……………………………………….. CP-8

CAVITY WAX INJECTION……………………………… CP-9

UNDER BODY ANTI-CORROSION AGENT ………………….. CP-10


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